Skip to main content

Alumina

Large quantities of alumina are produced yearly for the manufacture of metallic aluminum. In 1980, 90 percent of the raw material, bauxite, was obtained from foreign sources. Jamaica, Haiti, the Dominican Republic, Surinam, Guyana, Guinea, and Australia are the countries from which the United States imports this bauxite. Total consumption was 15.6 x 106 t, about 96 percent of this going to alumina production; smaller uses include abrasives chemical manufacture, refractories and ceramic fibers.

The production of alumina may be divided into the following steps:

Bauxite, a mineral containing about 55% aluminum oxide and less than 7% silica, is crushed wet ground to 100 meshes. The finely divided bauxite is dissolved under pressure and heat in Bayer digesters with concentrated spent caustic soda solution from a previous and sufficient lime and soda ash. Sodium aluminates is formed, and dissolved silica is precipitated as sodium aluminum silica.

The undisolved residue (red mud) is separated from the alumina solution by filtration and washing and sent to recovery. Thickeners and Kelly or drum filters are used.

  • The filtered solution of sodium aluminates is hydrolyzed to precipitated aluminum hydroxide by cooling.
  •  The precipitate is filtered from the liquor and washed.
  •  The aluminum hydroxide is calcined by heating to 980oC in a rotary kiln. 
  •  The alumina is cooled and shipped to reduction plants.
  •  The dilute caustic soda filtered from the aluminum hydroxide is concentrated for reuse.
  •  The red mud may be reworked for recovery of additional amounts of alumina.
Several other process for producing alumina based on ores other than bauxite have been announced. A Mexican process (called the U.G. process) uses alunite, a hydrous sulfate of aluminum and potassium. It is claimed to be capable of producing 99% pure alumina from alunite containing only 10 to 15% alumina, compared with bauxite which assays 50% alumina. The alunite is crushed, dehydroxilated by heating to 750oC, ground and treated with aqueous ammonia. Filtration removes the alumina hydrate, and potassium and aluminum sulfate are recovered from the filtrate and sold as fertilizer. The alumina hydrate is treated with sulfur dioxide gas, and the resulting aluminum sulfate converted to alumina by heating in a kiln.

The French Pechiney Ugine Kuhlmann process treats clays and shales with concentrated sulfuric acid. Hydrochloric acid is added during the crystallization step to form aluminum chloride which crystallizes readily. Much raw material must be handled, because the clays and shales a lower alumina content bauxite.

Other methods involve the treatment of clays with nitric acid (Bureau of Mines) and the continuous electrolysis of aluminum chloride. (Aleoa).

Comments

Popular posts from this blog

Viscose Fiber Production Process

Viscose fiber is a base material for textile industry. The first production of this kind product is in Indian than spread over the Europe and United States also in South Asia Country like in Indonesia. Viscose fiber is produced to anticipate the shortage of natural yarn for raw material to produce yarn in textile industries, beside synthetic yarn as replace natural cotton to produce fabric. This one is a simple drawing of viscose fiber production process . Viscose fiber is used to substitute the using of cotton as raw material for textile industry. Beside of cotton availability will not enough to supply market demand in the future, also cotton just available on harvesting season. If people just depend on cotton to produce textile then people will shortage of raw material to produce textile. Using viscose fiber to fulfill of textile industry will not any shortage raw material, beside the price is lower than cotton, viscose fiber also have better quality compare with synthetic fiber fo...

Sulfur

Sulfur or sulphur is a naturally occurring, yellow, water insoluble solid element. Its chemical symbol is S , its atomic number is 16 and its atomic weight is 32.064 sulfur is nonmetal and a member of the oxygen family of elements, which constitutes Group VIA of the periodic table. The discovery of sulfur predates recorded history, and the element has been used since ancient times. The early medical books of Dioscorides of Greece and Pliny the Elder mention sulfur, and fumes from burning sulfur were used in religious ceremonies and for fumigation. Alchemists recognized sulfur as a mineral substance that can be melted and burned. It was first classified as an element by Antonie Lavoisier in 1777. Sulfur Occurrence On earth, sulfur is widely distributed in its elemental state as a secondary mineral or as a volcanic deposit, as well as in combination with a number of metals. Large sedimentary deposits of the almost pure element, mainly of Tertiary age, are found in the coastal r...

Chemicals Hazard Symbol

Chemical Hazard Symbol is regulate by government and International standard to indicate the content of any container that transport that material. The regulation of chemical hazard symbol in Indonesia is made by Ministry of Environment and become update if any changes. Some of symbol of chemical hazard is shown on the picture below. Basic Shape, Size, Materials: The length of the lines making the points should be 1/3 of the height of the diamond and the width of the base should be 1/2 the length of the diamond side. Explosives, Hazardous and Toxic Chemicals Flammable Chemicals: There are two kind of these symbol type, Flammable liquid and Flammable Solid. Symbol of Reactive Hazardous Chemicals: Symbol for Toxic Waste: This is symbol that using International standard, every symbol in the plant should follow the regulation of the above size and dimension already stated by regulation. There are small symbol and big symbol of each chemical characteristic alre...